Volkswagen Beetle MUFFLER & EXHAUST SYSTEM PARTS

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Header/Extractors

Header/Extractors

BUGPACK 1-3/8 STREET HEADER Precision designed and engineered in Anaheim, CA. Made from TIG Welded Stainless Steel with 3/8 Thick Flanges, allowing you to install the Header and choose your preferred arrangement with 2 different muffler options to optimize the set-up that s perfect for your VW. 

-Fits the 13-1600cc Sedan, Bus or Karmann Ghia

Small 3 Bolt Flange Stainless Steel Header With 1-3/8" Tubing, For Use With Stock Heater Boxes Or J-Tubes
Comes With Manifold Pre-Heat Flanges
Designed For Single Or Dual Carburetor Applications
VW Beetle
$269.95
Part #: B2-0311-S


Mufflers

Mufflers

The BUGPACK Single Quiet Pack Muffler is one of two options available to install with the Street Header. Made from Stainless Steel with thick flanges for a solid seal and TIG Welded for a long life.

The B2-5420-S Muffler is designed to fit the B2-0311-S Street Header. Sold separately.

Fits Volkswagen Type 1 Bug and Ghia 1300-1600cc Engines
VW Beetle
$229.95
Part #: B2-5420-S
The BUGPACK Dual Quiet Pack Muffler is one of two options to be used in conjunction with the Street Header. Made from Stainless Steel with thick flanges for a solid seal and TIG Welded for a long life.

The B2-5440-S Muffler is designed to fit the B2-0311-S Street Header. Sold separately

Fits type 1 Bug and Ghia 1300-1600cc engines.
VW Beetle
$299.95
Part #: B2-5440-S
EMPI is pleased to present this precision designed equal length runner exhaust system with 2 chrome baffled tips. Constructed of long-lasting 304 Stainless Steel and 1 3/8" tubing. The polished muffler body is finished with a matching EMPI badge in 304 Stainless Steel. This system delivers a more aggressive sound while the exhaust tips exit the stock apron cut-outs for a clean look and engineered for an easy bolt-on fit. This TIG welded exhaust has 3/8 thick flanges for a secure fit. This system comes with heat risers and allows proper clearance for fresh air hose routing. System Includes aluminum flex hose, riser gaskets and hardware and can be used with stock heater boxes or J-tubes.  
 
VW Beetle
$349.95
Part #: 00-3761-0
This Two Tip Stainless Steel Exhaust is a perfect upgrade from your stock mild steel pea-shooter. Precision designed for a perfect fit and features 3/8 thick mounting flanges, standard on all of our new exhausts. Constructed of 1/16 thick 304 stainless steel and 1 3/8 tubing, this high-quality system is mandrel bent and TIG welded to ensure an exhaust that sounds great and is long lasting. This system features internally baffled exhaust tips for a deeper sound and the tips are designed to exit the apron cutouts for a clean look. This exhaust system includes heat risers and allows proper clearance for fresh air hose routing.This system will not fit with heater boxes and can only be installed using our J-tubes. The muffler body is finished with a 304 Stainless Steel EMPI badge. Includes aluminum flex hose, riser gaskets and hardware.
VW Beetle
$339.95
Part #: 00-3421-0
Muffler for Early Single Tailpipe
25-36 hp
Note: Tail pipe is not included.

VW Beetle Sedan & Convertible 46-55.
VW Bus 50-59
 

VW Beetle
$379.95
Part #: 211-251-051B
Muffler (Dansk) for 36 hp Double Tail Pipe.
Order Tail Pipes Separately.

VW Beetle 56-60
VW Karmann Ghia 56-60

Purchase includes our own muffler instruction guide: Repairing and Installing Air Cooled VW Exhaust Components.

VW Beetle
$349.95
Part #: 111-251-051G
Muffler for Volkswagen with Stale Air Heater, 40 hp
Order Tail Pipes Separately

VW Beetle 61-63
VW Karmann Ghia 61-63

Note: Up to vin# ending 5199579

Purchase includes our own instruction guide: Repairing and Installing Air Cooled VW Exhaust Components.

VW Beetle
$149.95
Part #: 111-251-051L
Muffler for Volkswagen with Fresh Air Heater, 40 hp
Order Tail Pipes Separately

VW Beetle 63-65
VW Karmann Ghia 63-65

Note: Cars with vin# Beginning 5199580

Purchase includes our own instruction guide: Repairing and Installing Air Cooled VW Exhaust Components.

VW Beetle
$149.95
Part #: 111-251-051H
Muffler with Right Pre-heat Pipe.
All cars indicated except California cars with stock emission.
Order Tail Pipes Separately.

VW Beetle 66-73
VW Super Beetle 71-73
VW Karmann Ghia 66-73

Purchase includes our own instruction guide: Repairing and Installing Air Cooled VW Exhaust Components.

VW Beetle
$154.95
Part #: 113-251-053AJ
Muffler for Volkswagen 1300-1600 Engines w/Manual Transmission (OEM)
The factory replacement muffler fits 1966 to 1973 VW Beetles and Karmann Ghia and has single pre-heat tubes per side. The muffler is made in Europe and comes painted with a grey primer that will burn off in time. Does not fit dual heat riser equipped Calif 1974 Models. Will fit 1974 Ghia only if EGR tube is disabled.
VW Beetle
$174.95
Part #: 113-251-053AK
Muffler with EGR Connection
Order Tail Pipes Separately

VW Beetle 1972-74
VW Karmann Ghia 72-74

Purchase includes our own instruction guide: Repairing and Installing Air Cooled VW Exhaust Components.

VW Beetle
$149.95
Part #: 113-251-053AQ
Muffler, Dual Preheat
California Approved Muffler
w/Two Heat Risers on each side and with EGR Port
Order Tail Pipes Separately

VW Beetle Sedan 74
VW Super Beetle Convertible 74
VW Super Beetle Sedan 74

Purchase includes our own instruction guide: Repairing and Installing Air Cooled VW Exhaust Components.

VW Beetle
$149.95
Part #: 113-251-053BG
1975-79 Muffler, Non-California-Dented
Order Tail Pipes Separately

VW Super Beetle Sedan 75-77
VW Super Beetle Convertible 75-79
VW Super Beetle Sedan 75-77

Purchase includes our own instruction guide: Repairing and Installing Air Cooled VW Exhaust Components.

Maybe slightly dented - this does not affect usage
VW Beetle
$239.95
Part #: 043-251-051B
1975-79 Muffler
California Approved
Order Tail Pipes Separately

VW Beetle Sedan 75-77
VW Super Beetle Convertible 75-79
VW Super Beetle Sedan 75-77

Purchase includes our own instruction guide: Repairing and Installing Air Cooled VW Exhaust Components.

VW Beetle
$339.95
Part #: 043-251-051C
Single Quiet, Type 1 & Ghia, 1300-1600cc, 66-73

These precision designed systems feature 1 1/2" Tubing and Large 3 Bolt Muffler Flange. Mufflers feature Black tips. All systems include aluminum flex hose and installation kit.
VW Beetle
$68.00
Part #: 3324


Muffler Packages

Muffler Packages

Best Buy!
Muffler Kit 1956-60 36HP Beetle and Ghia

Includes muffler, muffler install kit, pair of tailpipes, and tailpipe mounting kits.
Instructions included.

Parts included in this kit are:
Muffler (Dansk) for 36 hp Double Tail Pipe (
111-251-051G)
Muffler Installation Kit for above (111-298-003)
Muffler Tail Pipes. (Chrome) 10" (113-251-163D-VW) (2)
Install Kit for the Muffler Tailpipes (111-298-051) (2)

VW Beetle
$469.95
Part #: Muffler Kit 1955-60
Best Buy!
Muffler Package 1961-63 40HP Beetle and Ghias with Stale Air Heat

Includes muffler, muffler install kit, pair of tailpipes, and tailpipe mounting kits. Instructions included.

This package includes
Muffler for Beetles with stale air heater, 40 hp (111-251-051L)
Installation Kit for above muffler (111-298-007)
Pair of 10" chrome tailpipes for above muffler (111-298-051) (2)
Mounting Kit for both tailpipes (113-251-163D-VW) (2)
Instructions are included.




VW Beetle
$189.00
Part #: Muffler Kit 1961-63
Best Buy!
Muffler Kit 1963-65 40HP Beetle and Ghias with Fresh Air Heat

Includes muffler, muffler install kit, pair of tailpipes, tailpipe mounting kits. Instructions included.

This muffler kit includes:

VW Beetle
$219.00
Part #: Muffler Kit 1963-65
Best Buy!
Muffler Kit 1966-71 1300-1600cc

Includes muffler, muffler install kit, pair of tailpipes, tailpipe mounting kits. Instructions included. Fits 1966-1971 VW Beetle and Ghia

This muffler kit includes:

VW Beetle
$200.95
Part #: Muffler Kit 1966-71


Muffler Installation Kit

Muffler Installation Kit

Muffler Installation Kit
36 hp engines

VW Beetle 56-60
VW Karmann Ghia 56-60

VW Beetle
$34.95
Part #: 111-298-003
Muffler Installation Kit
40hp engines

VW Beetle 1961-63
VW Karmann Ghia 1961-63

VW Beetle
$34.95
Part #: 111-298-007
Muffler Installation Kit, German
40 hp, 1200-1600cc Engines

VW Beetle 63-74
VW Bus 63-71
VW Karmann Ghia 63-74
VW Thing 73-74

VW Beetle
$19.95
Part #: 111-298-009
Muffler Installation Kit, California With Dual Exhaust

VW Beetle and VW Super Beetle 1974

VW Beetle
$25.95
Part #: 111-298-009BG
EMPI Premium Muffler Install Kit.
Steel Clad Flanges, Gaskets, Stainless Allen Head Bolts and Copper Nuts.
For all standard size 1 3/8" headers.

 
VW Beetle
$8.95
Part #: 3637-VW
Muffler Installation Kit

VW Beetle and VW Super Beetle 75-79

Mounts muffler to engine and tailpipe.
Not for California cars.

VW Beetle
$45.95
Part #: 043-298-001


Tail Pipes

Tail Pipes

Muffler Tail Pipe
For 25hp and 36hp Single Tip Mufflers.

VW Beetle 46-55
VW Bus 50-59

VW Beetle
$20.95
Part #: 111-251-165B
Muffler Tail Pipe. One. Chrome. 250mm

VW Beetle 1961-1974
VW Karmann Ghia 1961-1974

 

VW Beetle
$12.95
Part #: 113-251-163C
Muffler Tail Pipe. One.
For Fuel Injected Single Tail Pipe Mufflers.

VW Beetle and VW Super Beetle 1975-1979

For install Kit - Order 070-298-051

VW Beetle
$31.95
Part #: 043-251-187B
Stainless Steel Muffler Tail Pipes, Pair. 10 3/4 Inches Long

VW Beetle 46-67
VW Karmann Ghia 56-71

Note: These are your best bet for long lasting tail pipes.
If buying chrome tail pipes (Brazilian etc.) wax periodically to ward off rusting.

VW Beetle
$55.95
Part #: AC251920B
Stainless-Steel Vintage Exhaust Tips, Pair
VW Beetle
$49.95
Part #: 3363


Install Kits for Tail Pipes

Install Kits for Tail Pipes

Install Kit for Muffler Tailpipe

VW Beetle and VW Super Beetle 56-74
VW Karmann Ghia 56-74
VW Thing 73-74
VW BusOnly Bus with twin tailpipe muffler (Beetle Type)

VW Beetle
$3.95
Part #: 111-298-051
Install Kit for Muffler Tail Pipe
 

VW Beetle and VW Super Beetle 75-79

VW Beetle
$26.95
Part #: 070-298-051
Muffler Tail Pipe Install Kit
Includes Gaskets as Pictured.
EMPI Import with good feedback.

 

VW Beetle
$11.99
Part #: 3394


Hardware

Hardware

Connector Pipe. Muffler to Fresh Air Hose

VW Beetle 63-74
VW Karmann Ghia 63-74
VW Bus 63-71
VW Thing 73-74

VW Beetle
$2.89
Part #: 113-255-165
Lock Nut Set 8mm-1.25
for Exhaust
Copper, 8 pcs.
VW Beetle
$6.95
Part #: 9525
Brass Set of Nuts, 8 Pcs.
11 mm o.d.Interior Exhaust Nuts.
For Intake and Exhaust for Extra Clearance.
VW Beetle
$6.95
Part #: 43-6051
Muffler to Heater Box Clamp
Heat Exchanger, 25mm Wide

VW Beetle and VW Super Beetle 63-79
VW Bus 63-71
VW Karmann Ghia 63-74

VW Beetle
$3.95
Part #: 113-255-341A
Heater Box Repair Pipe
Cut rotted section and slip over outlet pipe
Weld in place

VW Beetle 64-74
VW Bus 64-71
VW Karmann Ghia 64-74
VW Type 3 62-73

VW Beetle
$6.49
Part #: 113-255-107
8 X 40mm Stud with various applications:
These studs are used in a variety of locations including intake studs, exhaust studs, oil pumps, fuel pumps, etc.
also for the thermostat mounting stud
You can use the "double nut" technique to remove and install!
VW Beetle
$1.25
Part #: N143935


Complete Exhaust Systems

Complete Exhaust Systems

GT Style Exhaust System, Black with Two Chrome Tips
This system features internally baffled exhaust tips for a deeper sound
Tips are designed to exit the apron cutouts for a clean look


Fits: 1966-1973 Bug and Karmann Ghia 1300-1600cc

VW Beetle
$189.95
Part #: 3418


Gaskets

Gaskets

Carburetor Inlet Manifold Pre-Heat Gasket
One Gasket. Two Required
For 36 HP Engines

VW Beetle 54-60
VW Karmann Ghia 56-60
VW Bus 54-59

VW Beetle
$0.75
Part #: 111-251-263A
Gaskets, Pair.
Muffer to Cylinder Head also Cylinder Head to Heat Exchanger

VW Beetle and VW Super Beetle 61-79
VW Karmann Ghia 61-74
VW Bus 60-71
VW Type 3 64-73

VW Beetle
$1.29
Part #: 111-251-261B
Heat Riser Gaskets, Pair
Between preheat flange on muffler and
preheat pipe on intake manifold.

VW Beetle and VW Super Beetle 1961-1979
VW Karmann Ghia 61-74
VW Bus 60-71

VW Beetle
$1.99
Part #: 113-251-263
Heat Riser Gaskets, Set of 4.
1200-1600 cc Engines.

VW Beetle
VW Karmann Ghia

VW Beetle
$1.95
Part #: 3392


General

General

Header/Extractor Installation Kit

1954-1974 VW Beetles
1956-1974 Karmann Ghia
1955-1971 Type 2 Bus
1973 and 1974 Thing

 

VW Beetle
$2.95
Part #: 3520
Header/extractor Installation Kit

Muffler Installation Kit comes with the necessary gasket and hardware for your Volkswagen exhaust rebuild


 
VW Beetle
$2.95
Part #: 3521-VW
Heater Box/j-tube Exhaust Flange Kit for 1 3/8 Tubing
VW Beetle
$14.49
Part #: 3640


Muffler Flanges

Muffler Flanges

Exhaust Port Flange, 1.5" i.d. Pack of 2
VW Beetle
$7.45
Part #: 3841
Muffler Flange, Large 3 Bolt Type.
I.D. is 2 9/16"
VW Beetle
$3.95
Part #: 3406
Muffler Flange. Small 3 Bolt
I.D. is 2 9/16"
VW Beetle
$2.95
Part #: 3695


Flange Gaskets

Flange Gaskets

1 5/8" i.d. Slip Flange Exhaust Flange Gaskets.
Allow Replacements of Leaking Gaskets without Removal of the Header. Copper.
VW Beetle
$11.95
Part #: 3389
1.5" I.d. Slip Flange Exhaust Flange Gaskets.
Allow Replacements of Leaking Gaskets without Removal of the Header.
Copper.
VW Beetle
$21.95
Part #: 3388
Exhaust Flange Gasket, Premium Steel Clad. Small.
3 Bolt Unit, With Hardware.
VW Beetle
$4.95
Part #: 3636
Muffler Flange Gasket Pair, Small
For 3 Bolt Flange.
VW Beetle
$1.95
Part #: 3393
Muffler Flange Gasket, Pair.
For 2 Bolt Flange.
VW Beetle
$1.95
Part #: 00-3405-0
Muffler Flange Gasket, Premium Type. One Unit.
For 3 Bolt Flange.
VW Beetle
$3.95
Part #: 3630
Muffler Flange Gaskets. Large 3 Bolt Type.
Pair.
VW Beetle
$1.95
Part #: 3390


Exhaust Port Gaskets and Flanges

Exhaust Port Gaskets and Flanges

Exhaust Port Flange, 1 3/8" Id, Pack of 2
VW Beetle
$2.95
Part #: 3510
Exhaust Port Flange, 1.5/8" i.d., Pack of 2
VW Beetle
$3.69
Part #: 3511
Exhaust Port Gaskets, Premium Steel Clad. Set of 4.
1 1/2" i.d.
1200-1600 cc engines.
VW Beetle
$6.95
Part #: 3631
Exhaust Port Gaskets, Set 4.
1 5/8" i.d. 1200-1600cc Engines.
VW Beetle
$2.99
Part #: 3395
Exhaust port gaskets, set of 4.
1200-1600 cc engines, 1.5" i.d.
VW Beetle
$2.95
Part #: 3391
Premium 1200-16000Cc Exhaust Port Gasket
1.5/8" I.d., Pack of 4.
VW Beetle
$4.95
Part #: 3632


Heater Box

Heater Box

Exhaust "J" Tubes, Pair
Includes Gaskets
Used to Replace Heat Exchangers

VW Beetle 63-73
VW Karmann Ghia 63-74
VW Bus 63-71

VW Beetle
$37.95
Part #: 3357
Heat Control Box, Right Side

VW Beetle & VW Super Beetle 1975-1979
VW Bus 1972-1979

VW Beetle
$90.95
Part #: 021-256-206 K
Heater Box, Left. 1300-1600cc Only

1963.5-1974 Beetle,
1963.5-1974 Karmann Ghia
1963-71 VW Bus

VW Beetle
$189.95
Part #: 043-255-107HD
Heater Box, Right.1300-1600cc Only

1963.5-1974 Beetle,
1963.5-1974 Karmann Ghia
1963-71 Bus

VW Beetle
$189.95
Part #: 043-255-108HD


Instructions

Instructions

Repairing and Installing Air Cooled
VW Exhaust Components

Intake Manifold
Muffler
Heating Junction Box
Exhaust Pipe
Heater Cable and Knob
Heater Channel
Heat Exchangers and Control Boxes.

Fully illustrated Booklet.

FREE WITH PURCHASE OF MUFFLER or EMPI EXHAUST SYSTEM

VW Beetle
$3.95
Part #: INSTR-VWEXHAUST


Hose Grommets

Hose Grommets

Seals, heater hose to body. Pair.
German seals.

VW Beetle and VW Super Beetle 1963-79
VW Karmann Ghia 1963-74
VW Type 3 1963-74

There are 2 between the flexible pipes
under the engine and heat exchangers
and 2 between the pipes and the vehicle.
You will need a total of 4 per car.

VW Beetle
$14.95
Part #: 111-819-945


Muffler Hardware

Muffler Hardware

EGR Filter Tube
Tube connecting the muffler to the EGR filter.


1975-79 Type 1 
VW Beetle
$29.95
Part #: 043-131-672


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Classic Volkswagen Beetle parts for the following years: 1949, 1950, 1951, 1952, 1953, 1954, 1955, 1956, 1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 and 1979